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Gluing

All the laminates that we supply can be glued satisfactorily using high performance adhesives of either hot melt or water based PVA/EVA type. Some laminates are easier to glue than others and this, together with other factors such as the nature of both the surfaces to be joined, the type of gluing machine and adhesive application system etc, will affect the choice of adhesive.

A U.V. varnish must be specially formulated to allow adhesives to bond to its surface and we therefore need to know if a job requires a glueable varnish finish. Glueable varnishes again require high performance adhesives chosen to perform correctly in the given circumstances.

Recommendations

If you are at all unused to gluing laminates or varnishes we strongly recommend that you discuss your requirements with your adhesive supplier. We will be glad to supply material for laboratory or machine proofing if needed.

We suggest that glue flaps be perforated to allow some physical penetration of adhesive through the laminate or varnish into the base board. This will improve both the setting speed and the final strength of the bond.

Do not print in the glue flap or have any sealer coatings in this area. This is crucially important when gluing a U.V. varnished job because the adhesion of the varnish to underlying ink is usually the weakest part of the joint and failure is likely at this point. The bond of varnish to board is much stronger than that of varnish to ink.

Do not try to use water-based adhesives to join two laminated or varnished surfaces together since neither can absorb the water from the adhesive. An extremely slow setting speed and a poor final bond will result. If you need to make such a joint, use either hot melt adhesive or a double sided, self adhesive tape.

Some joints, such as the crash lock bases of whisky cartons, are difficult to make and have to have high strength over a long time period. We would not recommend any of our finishes, except Spot U.V. varnish, as being suitable for use in such circumstances. With the spot UV process the glue flaps can be left free from varnish.

If a mistake has been made and gluing is problematical, it is possible to fit an attachment to most gluing machines that will mill or grind the laminate or varnish off the glue flap and thus allow normal processing.

Gluing

Gluing

 

 
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